Will this cap work with my existing tonneau cover?

Test-fit before committing to final installation. Some tonneau designs may interfere with cap clearance at full open. Measure your tonneau's rear edge height and compare with the cap's forward reach.

Do I need any special hardware to mount this?

The cap mounts at factory tailgate hinge points. Hardware for attachment is not confirmed as included — bring basic hand tools and verify bolt sizes match your 1994–2002 tailgate hardware before ordering fasteners separately.

Should I prep or paint this before installing?

Paint or seal is not specified. If you want color match or UV protection, sand lightly and apply primer and topcoat before mounting. If leaving bare, expect oxidation over time in direct sun.