Cusco D1 Chromoly 6-Point Dash-Thru Roll Cage

1989–1999 Toyota MR2 SW20 1.6L

Part #: 137 261 E

Overview

The Cusco D1 Chromoly 6-Point Dash-Thru Roll Cage is a high-performance safety upgrade designed specifically for street-driven Toyota MR2 SW20 models from 1989 to 1999. Crafted from premium chromoly steel, this roll cage offers an excellent balance of strength and weight savings, making it an ideal choice for enthusiasts seeking enhanced chassis rigidity, improved safety, and a sporty aesthetic. Whether you're participating in spirited driving or simply want added security for your daily driver, this roll cage provides a reliable solution that doesn't compromise on weight or durability.

Designed with street use in mind, the Cusco D1 Roll Bar features lightweight construction without sacrificing strength. Its chromoly steel pipes are approximately 33% lighter than traditional steel, helping to reduce overall vehicle weight and improve handling characteristics. The high-strength, ultra-lightweight connections ensure a secure fit and long-lasting performance, making it a popular choice among MR2 owners who demand quality and safety in their modifications.

Key Features

The Cusco D1 Chromoly 6-Point Dash-Thru Roll Cage incorporates several advanced features to meet the needs of performance enthusiasts and street drivers alike:

• Constructed from high-grade chromoly steel, offering superior strength-to-weight ratio compared to standard steel.
• Designed with a 6-point configuration for optimal chassis reinforcement and occupant safety.
• Features a dash-thru design that integrates seamlessly with the vehicle's interior, providing a clean, race-inspired look.
• Uses high-strength, ultra-lightweight connections to ensure durability and reliability under various driving conditions.
• Bars diameter of 40mm with a wall thickness of 1.6mm, providing robust protection without excessive weight.
• Designed to be compatible with street use, offering a balance between safety, weight savings, and ease of installation.
• Note: It may be necessary to modify the passenger capacity depending on the specific installation and configuration.
• Chromoly roll bars are not suitable for certain competitive events that have specific regulations or restrictions.

Construction & Design

The Cusco D1 Roll Cage is meticulously engineered using high-strength chromoly steel, renowned for its excellent durability and lightweight properties. The 40mm diameter pipes are precisely TIG-welded to ensure seamless joints and maximum strength. Its dash-thru design allows for easy integration into the vehicle's interior, maintaining accessibility and aesthetic appeal. The cage's design emphasizes safety, weight reduction, and structural integrity, making it a reliable upgrade for street-driven MR2s. The ultra-lightweight connections and optimized pipe routing help improve chassis stiffness, which can enhance handling and overall driving feel.

Performance & Safety

While primarily focused on safety and chassis reinforcement, the Cusco D1 Chromoly Roll Cage also contributes to improved vehicle rigidity, which can positively influence handling dynamics. Its lightweight construction ensures minimal impact on vehicle weight, preserving performance and responsiveness. Although it is not intended for competition use, this roll cage provides a significant safety upgrade for street and spirited driving scenarios, offering peace of mind and added protection in the event of an accident.

Installation & Fitment

The Cusco D1 Dash-Thru Roll Cage is designed for straightforward bolt-in installation, compatible with the Toyota MR2 SW20 from 1989 to 1999. Professional installation is recommended to ensure proper fitment and safety compliance. The cage mounts securely to the vehicle's chassis using factory mounting points, and no cutting or drilling is typically required. However, some modifications may be necessary depending on the specific vehicle configuration or if additional interior components are present. The installation process is generally straightforward for experienced technicians familiar with roll cage setups.

What's Included

• Complete 6-point dash-thru roll cage made from high-strength chromoly steel
• All necessary mounting hardware and connections
• Installation instructions and technical documentation

Ideal For

• Street enthusiasts seeking chassis reinforcement and safety upgrades
• MR2 owners looking to improve handling and structural rigidity
• Performance drivers interested in lightweight, high-strength roll cages
• Those who want a race-inspired interior upgrade with street legality

Emissions Note

This product is designed for street use and does not affect emissions compliance. However, always verify local regulations before installation, as modifications may impact vehicle legality in certain jurisdictions.