Cusco D1 Chromoly 4-Point Around Dash Roll Cage

1989–1999 Toyota MR2 1.6L

Part #: 137 261 H

Overview

The Cusco D1 Chromoly 4-Point Around Dash Roll Cage is a high-quality safety upgrade designed specifically for Toyota MR2 models from 1989 to 1999. Crafted from premium chromoly steel, this roll cage offers a perfect balance of strength and weight savings, making it an excellent choice for street enthusiasts who seek enhanced safety without adding unnecessary weight to their vehicle. Whether you're a spirited driver, a track day enthusiast, or simply want to improve your vehicle's structural integrity, this roll cage provides a reliable and stylish solution.

Designed with street use in mind, the Cusco D1 Roll Bar features lightweight chromoly pipes that are approximately 33% lighter than traditional steel, helping to reduce overall vehicle weight and improve handling. Its high-strength, ultra-lightweight connections ensure durability and safety, while the thoughtful design integrates seamlessly with your Toyota MR2's interior, maintaining a clean and functional appearance.

Key Features

The Cusco D1 Chromoly 4-Point Roll Cage incorporates several advanced features to enhance your driving experience and safety:

• Constructed from high-grade chromoly steel, known for its exceptional strength-to-weight ratio, ensuring maximum safety with minimal weight addition.
• Bars diameter of 40mm with a wall thickness of 1.6mm, providing robust protection during impacts or rollovers.
• Designed specifically for the Toyota MR2 (89-99), ensuring a precise fit that integrates smoothly with the vehicle's interior and chassis.
• Ultra-lightweight connections and joints that help maintain vehicle balance and handling characteristics.
• High-strength connection points that are engineered to withstand rigorous driving conditions, whether on the street or track.
• Designed to meet safety standards for street use, offering peace of mind during spirited driving or daily commuting.
• Note: Chromoly roll bars are not suitable for some competitive events; please verify your competition regulations before installation.

Construction & Design

The Cusco D1 Roll Cage is meticulously engineered using high-strength chromoly steel, which provides superior durability and safety compared to standard steel options. The 40mm diameter pipes are precisely bent and TIG-welded to ensure a seamless, strong connection that maintains structural integrity under stress. Its design is optimized for the Toyota MR2's chassis, with mounting points that align perfectly to facilitate straightforward installation.

The cage's lightweight construction helps reduce overall vehicle weight, contributing to improved handling and responsiveness. Its sleek, minimalistic design preserves interior space and visibility, making it suitable for daily driving while offering the safety benefits of a race-inspired roll cage. The high-strength connections and high-quality materials ensure long-lasting performance, even under demanding conditions.

Installation & Fitment

The Cusco D1 Chromoly 4-Point Roll Cage is a bolt-in system designed for ease of installation. It mounts directly to factory or reinforced chassis points, requiring no cutting or welding in most cases. However, professional installation is recommended to ensure proper fitment and safety compliance. Some modifications to interior panels or trim may be necessary for a clean, finished look. Always verify your vehicle's compatibility and consult with a qualified installer before proceeding.

• Designed specifically for Toyota MR2 models from 1989 to 1999.
• Installation typically involves bolting the cage to existing chassis points with minimal modifications.
• No cutting, drilling, or welding is required in most applications, making it a convenient upgrade for enthusiasts.

What's Included

• 4-point chromoly steel roll cage with all mounting hardware
• High-strength connection joints and brackets
• Installation instructions and safety guidelines

Ideal For

• Street drivers seeking enhanced safety and chassis rigidity
• Track day enthusiasts looking for a lightweight, durable roll cage
• Owners who want a high-quality, OEM-compatible safety upgrade

Emissions Note

This product is intended for off-road or racing use only and may not be legal for street use in all jurisdictions. Please verify local regulations before installation.